Rack and Pinion CAD & FEA

₹600-1500 INR

Completed

Posted 20 days ago

₹600-1500 INR

Paid on delivery

I want a complete, fully-assembled rack-and-pinion steering system built in SolidWorks for a passenger car. Every critical piece—rack, pinion, tie-rods, housings, bushings—must be modeled in steel, built with parametric features, and mated so the mechanism can sweep its travel inside a Motion Study without losing constraints. I will share reference models and layouts; use them to size the parts but keep the level of detail to what is needed for functional motion and load transfer rather than full manufacturing specs. Once the CAD behaves correctly, bring the assembly into ANSYS Workbench. Set up a dynamic analysis that drives one full steering cycle, applies realistic input torque at the pinion, and reacts road loads back through the tie-rods. The goal is to isolate maximum von Mises stress in the rack teeth, pinion shaft, and tie-rod interfaces, then map safety factors across those zones. Deliverables • SolidWorks part and assembly files with editable parametric dimensions and a working Motion Study • ANSYS Workbench project with boundary conditions, material definitions (steel), and transient solution setup • Post-processing plots and animations showing stress contours and displacement through the cycle • A concise report summarizing peak stresses, safety factors, and any critical failure points or recommended design tweaks I will sign off once the model moves cleanly in SolidWorks, imports to ANSYS without errors, and the stress results align with published passenger-car steering data ranges.

Mechanical Engineering

3D Modelling

Project ID: 40403985

About the project

5 proposals

Remote project

Active 20 days ago

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Awarded to:

@mohamedr430

With a combination of a mechanical engineering background and extensive SolidWorks expertise, I genuinely believe I have the skills necessary to tackle your project. Over the years, I've created numerous complex assemblies and conducted comprehensive analyses in SolidWorks, leaving me well-versed in harnessing its amazing CAD power. Minesweeping (or more precisely, maintaining constraints while sweeping) is an orchestration process I am intimately familiar with, ensuring each part is modeled properly while maintaining the system's overall integrity. On the FEA front, I am no stranger to ANSYS Workbench. My fluency in this software enables me to set up accurate dynamic analyses with realistic input conditions and drive meaningful solutions for your steering system problem. Whether it's studying maximum von Mises stress or mapping safety factors like you require, I can deliver tangible outputs that effectively communicate the stress distribution throughout the system. Furthermore, my approach to any project is more than just completing the task at hand but making sure my findings are useful to you. I believe a thorough understanding of the analysis's implications is as important as generating accurate outputs. As such, beyond providing just results, I’ll craft a concise yet comprehensive report summarizing those results to aid your decision-making process clearly. With my technical expertise and dedicated work ethic, let's turn your vision into reality!

₹1,050 INR in 1 day

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5 freelancers are bidding on average ₹2,160 INR for this job

@letswork92

Creating a fully-assembled rack-and-pinion steering system in SolidWorks is no small feat, and I understand the importance of precision and functionality in your project. With over 12 years of experience in CAD modeling and FEA, I can ensure that every component—rack, pinion, tie-rods, housings, and bushings—is accurately modeled in steel with the necessary parametric features. My expertise extends to ANSYS Workbench for dynamic analysis; I will set realistic boundary conditions and apply torque to simulate a full steering cycle effectively. Post-processing will provide crucial insights into peak von Mises stress and safety factors across the critical zones. I am committed to delivering not just the SolidWorks files but also comprehensive reports summarizing findings for informed design decisions. To ensure we align perfectly with your expectations, could you share any specific reference models or data on load scenarios you’d like me to consider?

₹1,500 INR in 7 days

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@mohamede0787

Hello, I carefully reviewed your project for designing a complete rack-and-pinion steering system for a passenger car using SolidWorks. As a Mechanical Design Engineer with hands-on experience in both design and real industrial maintenance, I understand not only how to model components, but also how they function together in real-world applications. I can deliver a fully detailed and functional steering assembly including: - Rack and pinion mechanism - Steering shaft and housing - Tie rods and joints - Proper assembly with motion validation - Interference check and realistic constraints The design will be created with manufacturing feasibility in mind, ensuring correct tolerances, alignment, and smooth motion. Deliverables will include: - Complete 3D SolidWorks assembly - Individual part files - 2D technical drawings (if required) - Motion study (optional) I can start immediately and provide an initial concept preview before final delivery. Do you have any reference dimensions, vehicle specifications, or should I design based on standard passenger car parameters? Looking forward to working with you.

₹1,200 INR in 6 days