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We are seeking an experienced ABB DCS programmer to assist with migrating our current IACMS automation system to new hardware. The existing setup includes redundant and single PM866K01 and PM861K01 CPUs. The freelancer will be responsible for ensuring a seamless migration process while maintaining system integrity and functionality.
Project ID: 40462585
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Active 6 days ago
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13 freelancers are bidding on average $63 USD/hour for this job

With over a decade of experience in full-stack architecture and high-scale systems, I understand your need for an experienced ABB DCS programmer to handle the migration of your IACMS automation system to new hardware. Having successfully scaled Telegram Mini Apps to serve over 1 million users, I am well-equipped to tackle the complexities of this project and ensure a seamless transition while maintaining system integrity and functionality. As a strategic insight, I would recommend implementing a phased migration approach to minimize downtime and potential disruptions to your operations. My past success in managing high-security FinTech systems showcases my ability to handle such critical projects with precision and expertise. I invite you to reach out to discuss the roadmap for your PM866 migration project further. Let's collaborate to ensure a successful transition within your specified budget and timeline requirements.
$50 USD in 15 days
6.1
6.1

With hands-on experience in automation, electrical engineering, and proficiency in PLC & SCADA environments, I'm the ABB DCS programmer you need for your PM866 migration project. My thorough understanding of the system's architecture, particularly the PM866K01 and PM861K01 CPUs, equips me to seamlessly transition your IACMS automation system to new hardware without compromising system integrity or functionality. At HAYTEE INTEGRATED TECH, I've been consistently helping businesses turn ideas into successful products through end-to-end engineering expertise including hardware, firmware, mechanical design, and software integration. Combining this with my deep knowledge of Industrial Automation & PLC Systems enhances my ability to deliver reliable and scalable designs specifically tailored for real-world deployment. Communication is a vital aspect of any project; that's why I assure you of my regular updates and transparent collaboration throughout the entire process. As a true problem solver who doesn't shy away from complex technical challenges, I approach your project with a mindset of delivering practical solutions that address both immediate and long-term needs.
$50 USD in 40 days
6.4
6.4

Dear Client, This project needs someone who can make the DCS migration feel controlled to the operations team and maintainable for future plant support later. That means the controller architecture and migration documentation all need to line up from the start. I can support the ABB control-system migration portion from assessment through commissioning preparation and cutover support. My approach would be: ✅ review the existing IACMS architecture, PM866K01/PM861K01 configurations, and control strategy ✅ prepare migration architecture for redundant and standalone controller replacement with minimal operational disruption ✅ migrate and validate control logic, controller parameters, alarms, trends, and interlocks within the ABB environment The goal would be a migration package that minimizes downtime, preserves operational reliability, and allows the commissioning team to execute the transition without repeated clarification or unexpected integration issues. Two things I would confirm first: 1. Is the migration staying within the same ABB 800xA ecosystem/version, or will there also be a software/platform upgrade involved? 2. Do you already have a planned shutdown window for cutover and redundancy testing, or should the migration staging strategy be part of the first phase? If you message me, I can suggest the cleanest migration workflow for reducing commissioning risk while maintaining process continuity. Best regards, Prat PCB Must Innovations
$50 USD in 40 days
5.8
5.8

Hi, As an ABB DCS and full-stack engineer with over 15 years of experience, I'm confident I can deliver exceptional results for your PM866 migration project. My past endeavours have equipped me with the necessary skills to navigate complex system migrations while maintaining system integrity and functionality. From planning, architecture, development, and documentation - my process is designed to ensure a seamless transition towards new hardware while minimizing downtime. One particular advantage I bring to the table is my ability to integrate diverse software into unison, connect databases, APIs, devices, cloud services, user workflows, authentication systems - a skillset that shall prove invaluable during your migration process. Furthermore, my experience extends beyond just programming needs: server configurations, performance optimization and even troubleshooting in mission-critical situations are all part of the solutions I've provided my previous clients. Having taken a look at your project requirements and understanding that efficiency and system reliability are of paramount importance to you - I am confident in my ability to meet your needs. My work is not done until you are completely satisfied with the outcome; that's why I extend my support coverage for an entire month after project completion. Partner with me today and breathe easy knowing your PM866 migration project is in secure hands. Thanks!
$50 USD in 49 days
5.3
5.3

Hi there, I understand you need an ABB IACMS migration from existing PM866K01 (redundant) and PM861K01 CPUs to new hardware while preserving redundancy and runtime logic; I have direct experience with ABB PM8xx series program transfers and RCC/backup validation. - Deliverable 1: Extract and version-control current PM866K01/PM861K01 IEC61131 code and configuration, convert/adjust I/O mapping for target PM8xx hardware. - Deliverable 2: Configure redundant station setup on new CPUs, deploy migrated code, and perform Factory Acceptance Test (FAT) including alarm, interlock and HART/fieldbus integration validation. - Deliverable 3: Provide on-site/remote cutover checklist, scripting for automated backup checkpoint and downloadable commissioning package. - Quality control: staged deployment with rollback plan and post-deploy validation to ensure minimal downtime. Skills: ✅ PM866K01 / PM861K01 ✅ ABB IACMS / DCS migration ✅ PLC/SCADA configuration and HART/fieldbus integration ✅ Redundancy setup, backup checkpoints, staged deployment ✅ Network engineering for control VLANs and secure commissioning Certificates: ✅ Microsoft® Certified: MCSA | MCSE | MCT ✅ cPanel® & WHM Certified CWSA-2 Available to start immediately; Is the current IACMS running live in production with both PM866K01 redundant CPUs online for testing or should I prepare a staged offline replica? Best regards,
$50 USD in 20 days
4.9
4.9

Hi, I understand the critical nature of migrating your IACMS automation system to new hardware while maintaining complete system integrity and functionality. With my extensive experience in ABB DCS programming and process automation, including working with PM866K01 and PM861K01 CPUs, I am confident I can deliver a seamless transition. I will carefully plan and execute the migration, ensuring minimal downtime and thorough testing of the new setup. My background in network engineering and PLC & SCADA systems will guarantee a robust migration aligned with your operational needs. Let's establish a clear timeline and milestones to keep this project on track for your success. Could you share any specific challenges or custom configurations in your current IACMS system that I should be aware of before starting the migration? Best regards,
$50 USD in 34 days
4.4
4.4

As an experienced automation and software development specialist, I understand the intricate nature of your task and its impact on your operations. Throughout my decade-long career with my team at Web Crest, we've encountered and successfully executed numerous complex projects, aligning business needs with cutting-edge technological solutions. Our proficiency extends to intelligent migration processes such as your IACMS automation system to new hardware. We comprehend the significance of maintaining system integrity and functionality during migrations, especially in a redundant CPU setup like yours. By choosing our services, you're selecting more than just programming skills; you're selecting a partnership committed to delivering efficient, scalable solutions built for tomorrow's success. Our strong background in AI automation, web & software development, and cloud infrastructure management only adds to our edge in ensuring we can handle all aspects necessary for a smooth transition for your PM866 migration. Let’s collaborate for a future-proofed solution that elevates your work processes without any hitches or compromises!
$50 USD in 40 days
0.0
0.0

Lets chat, a free consultation and no obligation. I understand you need a clean, professional, and user-friendly solution for your "ABB DCS Programmer for PM866 Migration" project. My skills in PHP, Java, JavaScript are a perfect fit for this project. While I am new to freelancer.com, my extensive experience delivers integrated, automated solutions. Regards, Jason McLachlan
$50 USD in 3 days
0.0
0.0

Cairo, Egypt
Member since May 22, 2026
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