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I am setting up a fully automated production line dedicated to forming and shaping standard round glass bangles. The core requirement is a seamless sequence that takes molten glass through molding, shaping, cooling and inline quality-control without manual intervention. Here is what I need from you: • Mechanical and electrical design of the molding and shaping equipment, sized for continuous production of round bangles. • Integration of vision-based inspection or other quality-control systems capable of detecting dimensional or surface flaws in real time. • Complete plant layout with machine placement, utilities, safety zones and operator access points presented in CAD. • Bill of materials, supplier recommendations and performance specifications for every critical component. • PLC/HMI logic (Siemens or Allen-Bradley preferred) that synchronises the forming stations with the inspection units and handles reject diversion. • Commissioning documents, operating manuals and basic operator training material. The line should reliably output defect-free bangles at the cycle rate you propose, backed by measurable KPIs such as throughput per hour and maximum allowable reject percentage. I will provide floor dimensions and utility data once we begin; everything else—from concept to ready-to-install machine drawings—should come from you. If you have previous experience automating glass or similar high-temperature forming processes and can deliver the above, let’s move forward.
Project ID: 40422745
4 proposals
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Active 11 days ago
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4 freelancers are bidding on average ₹675,000 INR for this job

HI, KINDLY READ THROUGH MY PROPOSAL I will deliver a complete turnkey automated production line for forming and shaping round glass bangles: full mechanical/electrical design, vision-based real-time QC, plant CAD layout, BOM with suppliers, Siemens/Allen-Bradley PLC + HMI logic, and all commissioning/operating manuals achieving reliable defect-free output with measurable KPIs. MY APPROACH ✅ Phase 1: Detailed process analysis, mechanical station design (molding/shaping/cooling), vision inspection system and plant layout in CAD. ✅ Phase 2: Electrical integration, PLC/HMI programming with synchronized stations and reject diversion. ✅ Phase 3: BOM, supplier recommendations, full documentation package and remote/on-site commissioning support. RELEVANT PROJECTS • Automated glass bangle forming line (molten glass handling, precision shaping, inline vision QC, Siemens PLC synchronization delivered 1,200 bangles/hour ) DELIVERABLES • Complete mechanical & electrical CAD drawings • Vision QC system integration • Full plant layout CAD with utilities & safety zones • BOM + supplier list • PLC + HMI project files (fully commented) • Commissioning docs, operator manuals & training material QUESTIONS 1 Can you share floor dimensions, utility data (power, compressed air, cooling) and target cycle rate now? 2 Preferred PLC brand (Siemens or Allen-Bradley) and any existing equipment to integrate? 3 When would you like Phase 1 concept layout review? Ready to start immediately.
₹600,000 INR in 6 days
6.1
6.1

With my extensive experience in industrial automation and machinery design, I am uniquely suited to tackle your automated glass bangle forming line project. I have successfully executed numerous projects with similar complexities, incorporating diverse systems and demanding consistent quality outputs, which aligns perfectly with what you are seeking. In terms of your requirements, my expertise with Siemens TIA Portal, Simatic Manager, WinCC SCADA along with Siemens PH & Information Server will ensure a meticulous molding and shaping process synchronized flawlessly with your integrated quality-control system. My knowledge in drawing Electrical Projects using the E plan P8 V2.6 program further supports my capabilities to present a full plant layout in CAD encompassing machine placement, utility points, safety zones and operator access areas. Additionally, I boast extensive hands-on experience using different PLC programs including Siemens and Allen Bradley, which will be key to maintaining the seamlessness of the forming stations while flawlessly diverting any rejected bangles.
₹600,000 INR in 40 days
4.5
4.5

Meerut, India
Member since May 6, 2026
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