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I am looking for a custom robotic application to be developed using Allen Bradley hardware (Control Logix and 5500 servo drives, Panelview HMIs, I/O Link devices), FactoryTalk View and Logix 5000 software. The robot is a 3-axis gantry type robot used for positioning a custom end effector. The end effector is the entire Z axis and requires active feedback and speed/position control based upon that feedback. In addition to the 3-axis robot, 4 ethernet communicating VFDs, 32 discrete inputs, 16 discrete outputs, and 5 I/O Link modules are required to be controlled from the same Control Logix processor. Routines to handle material into and out of the work cell need to be developed for this hardware. Also, a joystick is to interface to the discrete input and able to operate the robot axis's when plugged in. There will also be a software joystick using a mouse through the HMIs. The application includes 3 HMI applications, two using FactoryTalk View ME stations and the third using factoryTalk View SE. The SE application includes individual manual axis controls for troubleshooting. Each axis shall have auto and manual features with setpoints for speed and position along with drive enables/disables, resets, position feedback, speed feedback, current feedback, and torque feedback. Additional controls to test and troubleshoot all the VFDs, I/O, and I/O Link devices are to be included in the application. One of the View ME applications must depict an animation of the X and Z axis of the gantry along with rudimentary activation controls on the main screen. Additional security protected screens include the same screens as to SE application and additional discrete I/O status screens for troubleshooting. The second ME application shows the operational status of the robot, infeed and outfeed status, system setup (6 settings) , and overriding control including a mouse driven joystick. Additionally, a video camera feed must be incorporated that shows the operation of the end effector. The PLC must pass data to a third-party Unix based system where handshaking, status, control, and position data is to be passed and operated upon. This effort does not include the Unix system programming, but the programmer must work with the Unix programmer to establish and test protocols. The work is to include 12 weeks of on-site testing and modification time.
Project ID: 40408814
11 proposals
Active 3 days ago
Location: 1308 E Olive St, Marshalltown, United States
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11 freelancers are bidding on average $107,891 USD for this job

As a seasoned Electrical Engineer with an extensive background in Digital Motor Control, Power Electronics and Embedded Systems, I believe my skillset aligns perfectly with your bespoke project. Over the years, I have gained vast expertise in PLC programming and Robotic Process Automation, including working on various brands like Allen Bradley. My understanding of Control Logix and 5500 servo drives, Panelview HMIs, I/O Link devices makes me the ideal candidate to handle the complexity of your 3-axis gantry robot's active feedback system. With my proficiency in FactoryTalk View and Logix 5000 software, I can create user-friendly HMI applications that integrate seamlessly with your hardware configuration. I am adept at developing routines for material handling as well as controls for VFDs and I/O devices. Additionally, my experience working on Unix based systems coupled with strong collaboration and communication skills will ensure smooth data exchange between the PLC and your third-party system. In addition to technical expertise, I bring a dedication to detail and precision that is necessary in the development phase of a project of this nature. Moreover, my commitment to providing constant support is reflected in my ability to undertake extensive on-site tests and modifications for up to 12 weeks. With me on board, you can be assured of a reliable solution that is tailored specifically to meet your unique requirements.
$100,000 USD in 90 days
7.4
7.4

⭐⭐⭐Hello, how are you? I am a Controls/Automation Engineer with strong experience in Allen Bradley systems, including ControlLogix, Studio 5000, FactoryTalk View ME/SE, and multi-axis motion control. I have delivered gantry and robotic applications with integrated servo systems, VFDs, and advanced HMI interfaces. I can support full development through commissioning and on-site optimization. ⭐Work Scope & Deliverables: ControlLogix PLC programming for 3-axis gantry robot with coordinated motion Integration of 5500 servo drives with position/speed/feedback control Z-axis end effector control with active feedback (closed-loop) Integration of VFDs, discrete I/O (32 DI / 16 DO), and IO-Link modules Development of infeed/outfeed material handling routines Physical joystick control via discrete inputs FactoryTalk View SE HMI with manual/auto axis control and diagnostics Two FactoryTalk View ME HMIs with animation, system status, and controls Software joystick (mouse-based) via HMI Feedback monitoring (position, speed, torque, current) and alarms Video feed integration for end effector monitoring Data exchange with Unix system (handshaking, control, status, position) On-site testing, debugging, and commissioning support (2weeks) I am ready to deliver a reliable, well-structured automation solution aligned with your requirements. Sincerely,
$100,000 USD in 5 days
0.0
0.0

Hello, I hope you are doing well. I can support the development of your Allen Bradley robotic control application, including ControlLogix programming, servo and VFD integration, FactoryTalk View ME and SE HMI development, I/O Link coordination, and system handshaking with the third-party Unix platform. I understand this is a complex multi-axis gantry system with advanced manual and automatic control, troubleshooting features, visual interfaces, and extended on-site testing requirements, and I can approach it with a strong focus on reliability, safety, and maintainability. I can work closely with your team to build a well-structured PLC and HMI package that supports motion control, diagnostics, operator usability, and commissioning performance in the field. Could you share whether the mechanical system, I/O list, and control narrative are already finalized for programming to begin? Best regards. Chris.
$100,000 USD in 50 days
0.0
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Dear Client! I am a Professional Engineer with extensive experience in Allen Bradley ControlLogix systems, Kinetix/5500 servo applications, FactoryTalk View ME/SE development, and advanced robotic motion control integration for industrial automation projects. I have successfully developed multi-axis gantry and material handling systems including servo positioning, VFD integration, I/O Link communication, HMI visualization, joystick/manual controls, and real-time feedback processing with Logix 5000 platforms. My background includes PLC-to-third-party system communication, Ethernet/IP networking, Unix system coordination, commissioning support, troubleshooting interfaces, and development of secure operator and maintenance screens for complex manufacturing environments. I am confident in delivering reliable PLC, HMI, motion, and safety-oriented automation solutions while supporting on-site testing, optimization, and production startup throughout the full 12-week commissioning phase. I am available to begin immediately and would welcome the opportunity to discuss your robotic gantry application requirements in further detail. Best Regards!
$100,000 USD in 4 days
0.0
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Ames, United States
Member since Apr 30, 2026
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