Precision 5-Axis CNC Engineering & Manufacturing Plan

COMPLETE ENGINEERING DESIGN & MANUFACTURING REQUIREMENT 5-AXIS MULTI-TOOL CNC MACHINING CENTER --- PROJECT OBJECTIVE Design and engineer a complete industrial 5-Axis CNC Machining Center suitable for woodworking, aluminum machining, mold making, composite machining and advanced furniture manufacturing. This is NOT a concept design project. This is NOT a visual rendering project. This is NOT an assembly of purchased machine modules. The objective is to create a complete fabrication-ready, machining-ready, assembly-ready and commissioning-ready engineering package. All dimensions must be provided in millimeters (mm). --- MACHINE CONFIGURATION Machine Type: 5-Axis CNC Machining Center Configuration: Moving Gantry or Fixed Gantry (Engineer to recommend best configuration) --- WORKING AREA X Axis: 3000 mm Y Axis: 1500 mm Z Axis: 500 mm A Axis: ±120° C Axis: ±360° Alternative configurations may be proposed. --- APPLICATIONS • Furniture Manufacturing • Cabinet Production • Solid Wood Machining • MDF Processing • HDHMR Processing • Aluminum Machining • Composite Machining • Mold Manufacturing • Prototype Production • 3D Sculpting --- MULTI TOOL REQUIREMENT Automatic Tool Changer (ATC) Capacity: 8–24 Tools Provide: • Tool Magazine • Tool Holder System • Tool Changer Mechanism • Pneumatic Drawbar • Tool Clamp System • Tool Position Sensors • Tool Change Logic --- SPINDLE REQUIREMENT Provide complete spindle engineering. Spindle Power: 9–15 kW Speed: 18000–24000 RPM Cooling: Air or Liquid Provide: • Spindle Housing • Bearing Arrangement • Bearing Selection • Tool Interface • Shaft Design • Thermal Analysis • Exploded Assembly --- 5-AXIS HEAD ENGINEERING Provide complete design. Include: • A Axis Rotation • C Axis Rotation • Gearbox • Bearings • Harmonic Drive / Planetary Drive • Servo Motor Selection • Rotary Encoder System • Cable Routing • Rotary Joint Design Provide: • Complete Assembly • Exploded View • Machining Drawings --- FRAME ENGINEERING Provide complete fabrication drawings. Material: 100×100×5 mm 150×100×5 mm 200×100×6 mm Steel Fabricated Structure Include: • Structural Analysis • Deflection Analysis • Weld Layout • Pipe Cut List • Welding Sequence • Stress Distribution --- GANTRY ENGINEERING Provide: • Gantry Beam Design • Gantry Side Plates • Reinforcement Design • Structural Analysis • Deflection Calculations • Assembly Drawings --- LINEAR MOTION SYSTEM Provide complete engineering. Include: • Linear Rails • Bearing Blocks • Rail Mounting • Rail Alignment • Lubrication System • Rail Protection Axis: X Y Z Provide: • Load Calculations • Life Calculations • Accuracy Analysis --- BALL SCREW SYSTEM Provide complete engineering. Include: • Ball Screw Selection • Nut Design • Bearing Arrangement • End Supports • Couplings • Lubrication Provide: • Machining Drawings • Mounting Drawings • Assembly Drawings --- SERVO SYSTEM Provide: • Motor Selection • Torque Calculations • Speed Calculations • Inertia Calculations • Gear Ratio Calculations Axis: X Y Z A C --- VACUUM TABLE SYSTEM Provide complete engineering. Include: • Vacuum Zones • Vacuum Channels • Vacuum Pump Selection • Vacuum Manifold • Table Machining • Sealing System --- ATC SYSTEM Provide: • Tool Rack • Tool Magazine • Tool Forks • Pneumatic Actuation • Tool Change Sensors • Assembly Drawings --- CONTROL SYSTEM Preferred: Syntec Siemens Fanuc Mitsubishi or equivalent Provide: • CNC Architecture • Axis Configuration • I/O Mapping • PLC Logic • Tool Change Logic • Safety Logic • Homing Logic --- ELECTRICAL DOCUMENTATION Provide: • Single Line Diagram • Panel Layout • Drive Layout • Wiring Diagram • Cable Routing • Terminal Layout • Servo Wiring • Spindle Wiring --- PLC DOCUMENTATION Provide: • PLC Architecture • Ladder Logic • Sequence Logic • Alarm System • Tool Change Logic • HMI Screens --- PNEUMATIC SYSTEM Provide: • Tool Change Pneumatics • Vacuum Control • Air Circuit • Cylinder Selection • FRL Selection • Solenoid Layout --- SAFETY DOCUMENTATION Provide: • Emergency Stop Logic • Safety Interlocks • Limit Logic • Collision Protection • Axis Overtravel Protection • Electrical Safety --- DRAWINGS REQUIRED 1. General Arrangement Drawing 2. Complete Assembly Drawing 3. Exploded Assembly Drawing 4. Fabrication Drawings 5. Machining Drawings 6. Section Views 7. Parts Identification Sheets 8. Electrical Drawings 9. Pneumatic Drawings 10. PLC Documentation 11. Control Drawings 12. Installation Drawings 13. Maintenance Drawings --- BILL OF MATERIALS Provide complete BOM including: • Steel • Rails • Bearings • Ball Screws • Servo Motors • Drives • Fasteners • Electrical Components • Pneumatic Components • Sensors • Cables --- MANUFACTURING DOCUMENTATION Provide: • Raw Material List • Fabrication Sequence • Machining Sequence • Assembly Sequence • Alignment Procedure • Calibration Procedure • Commissioning Procedure --- FILE FORMAT REQUIREMENT Provide editable source files. Formats: • DWG • DXF • STEP • STP • PDF • XLSX • DOCX --- PAYMENT TERMS Payment shall be released only after successful delivery and review of approved milestones. Engineer shall provide: • Delivery Schedule • Milestones • Weekly Progress Reports • Review Stages before starting the project. --- FINAL OBJECTIVE Deliver a complete industrial 5-Axis CNC Machining Center engineering package including mechanical, fabrication, machining, electrical, PLC, pneumatic, assembly, commissioning and maintenance documentation suitable for manufacturing from raw materials and industrial components.

Project ID: 40487890