Six-Sided CNC Processing Center

PROJECT REQUIREMENT INDUSTRIAL CNC SIX-SIDED DRILLING & PROCESSING CENTER --- PROJECT OBJECTIVE I would like to develop a complete industrial CNC Six-Sided Drilling and Processing Center similar in working principle and production capability to machines such as: • HuaHua SKH Series • Homag Drillteq Series • Biesse Skipper Series • Nanxing NCB Series • KDT Six-Sided Drilling Centers This is NOT a CAD modeling project. This is NOT a concept rendering project. This is NOT an assembly of purchased machine modules. The objective is to create a complete fabrication-ready, machining-ready, assembly-ready and commissioning-ready engineering package suitable for manufacturing the machine from raw materials and standard industrial components. --- PRIMARY APPLICATION • Modular Furniture Manufacturing • Kitchen Manufacturing • Wardrobe Manufacturing • Office Furniture • Cabinet Production • Panel Furniture Factories • Custom Furniture Production --- MACHINE FUNCTION The machine must be capable of processing all six sides of a panel without manual repositioning. Operations required: • Top Drilling • Bottom Drilling • Left Side Drilling • Right Side Drilling • Front Edge Drilling • Rear Edge Drilling • Dowel Drilling • Connector Drilling • Hinge Drilling • Shelf Pin Drilling • Grooving • Slot Cutting • Routing Operations • CNC Positioning --- WORKING CAPACITY Panel Length: 250 mm to 3000 mm Panel Width: 50 mm to 1200 mm Panel Thickness: 9 mm to 60 mm Positioning Accuracy: ±0.1 mm or better Repeatability: ±0.05 mm or better --- MACHINE CONFIGURATION Machine shall include: 1. Heavy Duty Frame Structure 2. Automatic Panel Positioning System 3. Servo Driven Clamping System 4. Upper Drill Bank 5. Lower Drill Bank 6. Left Horizontal Drill Unit 7. Right Horizontal Drill Unit 8. Front Horizontal Drill Unit 9. Rear Horizontal Drill Unit 10. Grooving Saw Unit 11. Routing Spindle Unit 12. Servo Motion System 13. Electrical Control System 14. PLC System 15. Pneumatic System 16. Safety System --- ENGINEERING PACKAGE REQUIRED Provide complete: A. Mechanical Engineering B. Fabrication Engineering C. Machining Engineering D. Electrical Engineering E. PLC Engineering F. Pneumatic Engineering G. Manufacturing Engineering H. Assembly Engineering I. Commissioning Documentation --- DELIVERABLES 1. Project Overview 2. Machine Architecture 3. Subsystem Breakdown 4. General Arrangement Drawings 5. Complete 3D Machine Assembly 6. Sub-Assembly Models 7. Exploded Assemblies 8. Fabrication Drawings 9. Machining Drawings 10. Assembly Drawings 11. Bill of Materials 12. Material Specifications 13. Electrical Schematics 14. PLC Architecture 15. I/O List 16. Pneumatic Schematics 17. Manufacturing Documentation 18. Installation Documentation 19. Maintenance Documentation 20. Testing & Commissioning Documentation --- CRITICAL ASSEMBLIES TO BE ENGINEERED Frame Structure Gantry Structure Panel Positioning System Clamping System Top Drill Bank Bottom Drill Bank Horizontal Drill Units Routing Spindle Grooving Saw Unit Servo Motion System Linear Motion System Ball Screw / Rack System Tool Holders Bearing Housings Shaft Assemblies Pneumatic Assemblies Electrical Control System --- ENGINEERING CALCULATIONS REQUIRED • Shaft Sizing • Bearing Selection • Structural Analysis • Motor Selection • Servo Sizing • Ball Screw Calculations • Rack & Pinion Calculations • Drive Calculations • Pneumatic Force Calculations • Load Calculations • Positioning Accuracy Calculations • Deflection Analysis --- ELECTRICAL & PLC PACKAGE Provide: • Single Line Diagram • Control Circuit • Power Circuit • Wiring Diagram • Panel Layout • PLC Architecture • I/O Mapping • Ladder Logic • Machine Sequence Logic • Alarm Logic • Safety Logic • HMI Architecture --- PNEUMATIC PACKAGE Provide: • Pneumatic Circuit • Cylinder Selection • Valve Selection • Air Consumption Analysis • FRL Selection • Pneumatic Layout --- DOCUMENTATION STANDARD All drawings shall include: • Dimensions in mm • Tolerances • Material Specifications • Surface Finish • Fits • Threads • Welding Details • Assembly Notes --- FILE FORMATS REQUIRED • SolidWorks Files • STEP Files • DWG Files • DXF Files • PDF Drawings • Excel BOM • Word Documentation --- PAYMENT TERMS This is a serious industrial machine development project. Payment shall be milestone-based and linked to actual engineering deliverables. I do not prefer large advance payments before substantial work has been completed. A major payment milestone can be released after approximately 30–40% of the engineering package has been delivered and reviewed. Subsequent payments shall be tied to approved project milestones. --- BEFORE STARTING Please provide: • Your understanding of the project • Similar projects completed • Proposed machine architecture • Team size • Software to be used • Engineering hours estimate • Project timeline • Milestone schedule • Scope inclusions • Scope exclusions --- FINAL OBJECTIVE Deliver a complete industrial CNC Six-Sided Drilling and Processing Center engineering package that can be manufactured, machined, assembled, wired, commissioned and operated using the supplied documentation, without requiring major redesign or additional engineering development.

Project ID: 40487997